Gorf Restoration

Hurray Banana

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I'll log here work I'm doing on my Gorf cab.

Got this off Shaun, needs some finishing off where Shaun had started.

joystick restoration

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removed optic board dirty.

dirty_joystick_board.jpg


its_clean_under_that_lot.jpg


While cleaning found cracked solder joints on 3 pin connector, when I say cracked I mean the connector could be move around 30 degrees back and forth. reflowed all connectors.

bbz_s_replacement_optic.jpg


cleaned board. bad up optic, stuck open replaced optic s (thanks to terry for replacement) . joystick now works correctly.

Sound board failed

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sound failed with nice pop was burn evidence on audio board: replaced 330 ohm resistors at r4 and r1. replaced 4004 diodes at cr1 and cr2. replaced 2n4403 pnp transistors (had em laying around from pinball repairs) at q1 and q2. reflowed solder for tip31's. sound now working.

New back doors

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Back doors swollen must have been wet at some point (bottom door is well shot).

Got some MDF to make replacements, removed all furniture from top and bottom doors (using spanners and hacksaws - like you do)

Got a few bits of gear out ready (took this picture after I'd finished)

tools_of_the_trade.jpg


used old doors to setup table saw for cutting so I didn't have to measure

Setup_table_saw_to_duplicate_length_of_original.jpg


new bit of mdf cut to correct height, did the same for width of board

20140928_143646.jpg


Clamp old piece over mdf ready to trace holes with router, need to flip this over for cutting as bearing is on bottom of 1/2 inch router bit I'm using. Using 1/2 inch shank for this job so I can cut without stressing router too much.

clamp_up_ready_for_flipping_over_to_router.jpg


picked a 16 mm forstner bit out to cut some pilot holes for the router to go through, forstners are great for cutting super neat holes (like cp button holes)

forstner_bits_best_way_to_cut_clean_holes.jpg


mdf is a bitch for dust so where a mask (even if you look a c**k - too be fair the mask makes little difference)

mdf_is_a_bitch_a.jpg


First couple of vent holes cut

pluge_router_to_trace_original.jpg


Finished top piece next to old piece

top_door_copy_done.jpg


Bottom and top piece complete, rebates cut with table router

top_and_bottom_doors_complete_with_rebates.jpg


Pieces in situ, nice fit, need to sort out furniture and then some painting.

back_doors_in_situ_for_testing.jpg


need to take 1mm of the bottom door, as the swelling caused me to make it just to large, be easy to run it through the table saw to do this. Still can't understand why midway didn't use a different shaped cab instead of having the monitor neck sticking out. bit odd that.

Hurray Banana2014-09-28 18:42:34
 

Hurray Banana

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Cheers Jay need to get it fixed up so I can get some serious games in. Keep having a few games up around 60K mark. I've realised that I've got the dips set to 2 ships. Will sort that out at some point.
 

LAZORIAN

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Excellent, another Gorf restoration to encourage me to get on with mine!
You cabinet looks really nice, how is the laminate at the bottom?
I'm still not happy with the finish on mine as it has a bit of a crease in it at the front.

Great work so far, looking forward to seeing more.
 

Hurray Banana

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ianski said:
Excellent, another Gorf restoration to encourage me to get on with mine!
You cabinet looks really nice, how is the laminate at the bottom?
I'm still not happy with the finish on mine as it has a bit of a crease in it at the front.

Great work so far, looking forward to seeing more.

don't think there's any laminate on the wood it's quite smooth couple of dinks here and there

ther
 

LAZORIAN

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I meant the lower grey cabinet, mine's got a thick laminate coating. I've been trying to repair a bit of swelling and it's looking better but not perfect.
Can you let me now if you get the correct paint code for the blue?
smiley4.gif

ianski2014-09-28 19:27:43
 

Hurray Banana

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ianski said:
I meant the lower grey cabinet, mine's got a thick laminate coating. I've been trying to repair a bit of swelling and it's looking better but not perfect.
Can you let me now if you get the correct paint code for the blue?
smiley4.gif

I was referring to the gray bit mate.

I've got gray and blue paint courtesy of shaun. I could put some on some thin wood and post it to you do you could do a colour match if you want.

drop me a pm with your addr and I'll sort it out
 

LAZORIAN

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Hurray Banana said:
ianski said:
I meant the lower grey cabinet, mine's got a thick laminate coating. I've been trying to repair a bit of swelling and it's looking better but not perfect.
Can you let me now if you get the correct paint code for the blue?
smiley4.gif

I was referring to the gray bit mate.

I've got gray and blue paint courtesy of shaun. I could put some on some thin wood and post it to you do you could do a colour match if you want.

drop me a pm with your addr and I'll sort it out

Heheh no worries.

Hey that's a really nice offer, thanks
smiley41.gif

No rush, I'll give you a shout shout one I've properly prepped the sides.

Sadly I didn't test out the electronics before tearing mine apart, I was a bit paranoid with all the dust & filth everywhere tbh and I knew the monitor was shot. Nice that you know it should fire up once the woodwork is done.
 

silverfox0786

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the easiest way to get the screw holes for the monitor neck cover is to get the old door and drill 5mm holes all the way through the screw holes.

then place the old over the new and use a centre punch to mark where the screw holes will be and that way the cover will be perfectly aligned
 

Hurray Banana

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Beaps said:
Looking good this Erik, I will be watching this thread mate
smiley32.gif

If I ever finish this mate you can come and have a go on it

silverfox0786 said:
the easiest way to get the screw holes for the monitor neck cover is to get the old door and drill 5mm holes all the way through the screw holes.

then place the old over the new and use a centre punch to mark where the screw holes will be and that way the cover will be perfectly aligned

I was gonna do that sarj.

Need to decide whether or not to paint it black as it's a bit gray looking, what's best to spray this sort of plastic - don't want it to peel off.

Hurray Banana2014-09-29 12:50:08
 

Jase

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Hurray Banana said:
Need to decide whether or not to paint it black as it's a bit gray looking, what's best to spray this sort of plastic - don't want it to peel off.

Just give the plastic a rough sanding to give the paint something to hold onto. If it's too smooth it will deffo peel off, certainly if knocked of scratched.
 

silverfox0786

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I use VHT plastic vinyl Dye spray

its awesome stuff supposed to be scratch proof too

http://www.vhtpaint.com/products/vinyldye/

I accidently sprayed a tyle in the bathroom 6 months ago and its still not cleaned offsilverfox07862014-09-29 13:38:18
 

Hurray Banana

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Jase said:
Just give the plastic a rough sanding to give the paint something to hold onto. If it's too smooth it will deffo peel off, certainly if knocked of scratched.

Thanks

silverfox0786 said:
I use VHT plastic vinyl Dye spray

its awesome stuff supposed to be scratch proof too

http://www.vhtpaint.com/products/vinyldye/

I accidently sprayed a tyle in the bathroom 6 months ago and its still not cleaned off

I'll have a look at that thanks
 
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